Engineering Solutions

Roofing Sheet Calculator

Estimate the number of corrugated sheets required for roofs based on plan area, slope angle, and sheet overlap specifications.

Project Specifications
Roof Dimensions (Plan)
Sheet Specification
Overlap Allowance
Gap between side ribs
Vertical overlap at joints
Roofing Detail
Sloped Area: 0 m²
Effective Coverage: 0 m per sheet
Eave/Barge Overhang: 0.3 m Included
Calculated Output
Sheets Required
0 Nos
Total Sheets
0 Nos
Fasteners (Screws)

Roofing Geometry & Sheet Overlaps

Analyze the trigonometric conversion from plan area to sloped area and learn why 'Effective Width' is the key to leak-proof roofing.

Plan Area vs. Sloped Area

One of the most common errors in roofing procurement is ordering sheets based on the floor plan area. Because roofs are pitched (sloped), the actual surface area of the roof is always greater than the area it covers on the ground. To find the true area, we use simple trigonometry:

The Slope Equation

$$\text{Sloped Length} = \frac{\text{Horizontal Length}}{\cos(\text{Pitch})}$$

Example: A $5$m horizontal span at a $15^\circ$ pitch becomes a $5.18$m sloped length.

Effective Width and Length

Corrugated or profiled sheets are designed to overlap to prevent water ingress.
1. Side Overlap: One or two "corrugations" are overlapped side-by-side. If a sheet is $1050$mm wide and the overlap is $150$mm, its Effective Width is only $900$mm.
2. End Overlap: When stacking sheets vertically along a long slope, the top sheet must overlap the bottom one by at least $200$mm to prevent wind-driven rain from being pushed underneath.

Standard Pitch Recommendations

  • Minimal Pitch ($3^\circ$-$5^\circ$): Only for long-run continuous sheets without end joints.
  • Standard Corrugated ($10^\circ$-$15^\circ$): The most common range for residential and industrial roofs.
  • Steep Pitch ($> 20^\circ$): Used in areas with heavy snow to allow for self-clearing.

Frequently Asked Questions (FAQ)

What is a 'Barge' and 'Eave' overhang?

The Eave is the edge of the roof that hangs over the side walls, while the Barge (or Gable) is the edge that extends past the front or back walls. You must add $300$mm to $600$mm to your dimensions to account for these overhangs, which protect your walls from rain runoff.